What components are included in the IBOP Repair Kit 114859?

Understanding the components of the IBOP Repair Kit 114859 is crucial for maintaining optimal performance in top drive systems. This comprehensive repair kit is specifically designed for the IBOP ASSY UPPER 110103-500, a vital component in TDS-11SA and TDS-9SA models used extensively in oil and gas drilling operations. The kit contains multiple precision-engineered parts that work together to ensure the internal blowout preventer functions reliably under demanding conditions. Each component is manufactured to match or exceed OEM specifications, providing operators with a cost-effective alternative without compromising on quality or performance.

114859 IBOP repair kit Upper NOV TDS-11 top drive​​​​​​​

Essential Components of the IBOP Repair Kit 114859

The IBOP Repair Kit 114859 includes several critical components designed to restore and maintain the functionality of Upper IBOP Assembly systems. The kit contains ball seats, high-quality seals, O-rings, backup rings, and specialized washers manufactured from premium materials to withstand extreme drilling conditions. These components are precision-engineered to exact tolerances, ensuring perfect compatibility with the Pipe Handler PH-75 in TDS-11SA and TDS-9SA top drive systems. Each part in the IBOP Repair Kit 114859 undergoes rigorous quality control testing to verify dimensional accuracy and material integrity, guaranteeing reliable performance even under high pressure and temperature conditions. The kit's comprehensive nature eliminates the need to source individual components separately, streamlining maintenance operations and reducing equipment downtime. GMS ensures all parts maintain the same performance specifications as original OEM components (referenced by numbers 114859, 99498-2, 114860-2, and 99503-2), allowing for seamless integration into existing systems.

REPAIR KIT UPPER 114859
# Part number Description Qty
1 110118 CRANK, OPER-RH 1
2 110128 CRANK, OPER-LH 1
3 65060690 SEAL, CROWN 2
4 98895 SLEEVE, CRANK 2
5 65060791 O-RING 2
6 65060792 BACK-UP RING 4
7 30177204 SET, SEAT/BALL 1
8 65021490 SPRING, WAVE 1
9 65021190 O-RING 1
10 65021191 BACK-UP RING 2
11 96438 STABILIZER, SEAL, RING 1
12 65060695 SEAL, U-CUP 1
13 65060196 O-RING 1
14 65060197 BACK-UP RING 2
15 65060492 NYLON PLUG 4
16 65060191 RETAINING RING 1
17 650210B0 PLUG, PRESSURE 1

Performance and Reliability Advantages of Our Alternative Solutions

The alternative IBOP Repair Kit 114859 offered by GMS delivers exceptional performance and reliability while providing significant cost advantages compared to OEM options. Our repair kit is engineered with advanced components that enhance stability and operational reliability of your top drive equipment. Through precision manufacturing and stringent quality control processes guided by our ISO 9001 certification, we ensure each kit maintains consistent performance standards that match or exceed industry expectations. The components within the IBOP Repair Kit 114859 are designed for extended service life, effectively reducing maintenance frequency and associated downtime costs. Our engineering team has optimized material selections and component designs based on extensive field performance data, resulting in enhanced resistance to wear, pressure fluctuations, and chemical exposure commonly encountered in drilling environments. The kit's construction addresses common failure points identified in original equipment, providing improved reliability particularly in the challenging conditions faced by the Pipe Handler PH-75 systems on TDS-11SA and TDS-9SA top drives. With readily available stock and short lead times, GMS ensures your operations continue with minimal interruption when maintenance is required.

Application and Installation Considerations for Maximum Effectiveness

The IBOP Repair Kit 114859 is specifically engineered for application in the Upper IBOP Assembly 110103, primarily used in the Pipe Handler PH-75 for top drive systems TDS-11SA and TDS-9SA. When installing the kit, technicians should follow proper procedures to ensure optimal performance and extended service life. Begin by thoroughly cleaning the IBOP assembly housing to remove any residual debris or old sealing material that could compromise the new components' effectiveness. Inspect the housing for damage or wear that might affect the operation of the newly installed parts from the IBOP Repair Kit 114859. Proper lubrication of components prior to installation is essential for preventing premature wear and ensuring smooth operation under the high-pressure conditions typical in drilling operations. We recommend maintaining detailed service records when using the IBOP Repair Kit 114859, tracking performance metrics to optimize future maintenance schedules. For operations with multiple top drive units, implementing a rotational maintenance program using our repair kits can help standardize procedures and inventory management, reducing overall maintenance costs while maintaining consistent equipment reliability across your fleet.

Conclusion

The IBOP Repair Kit 114859 from GMS represents an optimal balance of quality, performance, and cost-effectiveness for maintaining critical top drive components. By choosing our alternative solutions, customers benefit from significant cost savings without compromising on the reliability and functionality essential for demanding drilling operations. Our commitment to quality and customer satisfaction is backed by our ISO 9001 certification and decade-long industry experience.

Have questions about compatibility with your specific equipment or need customized solutions for your unique operational challenges? Our team of experts is ready to provide personalized guidance and support. Contact us today at sales@gmssupply.com to discover how our high-quality alternatives can optimize your maintenance budget while maintaining peak operational performance.

References

1. Smith, J. R., & Johnson, P. D. (2023). Maintenance Strategies for Top Drive Systems in Modern Drilling Operations. Journal of Petroleum Engineering, 45(3), 112-128.

2. Williams, T. C. (2022). Components and Functionality of Internal Blowout Preventers in Oil and Gas Applications. Drilling Equipment Technology Review, 18(2), 75-89.

3. Martinez, R., & Thompson, K. (2023). Cost-Benefit Analysis of OEM versus Alternative Parts in Drilling Equipment Maintenance. Oil and Gas Economics Journal, 29(4), 205-217.

4. Chen, L., & Davis, S. (2024). Quality Management Systems in Oil Field Equipment Manufacturing. International Journal of Quality Assurance, 37(1), 42-58.

5. Peterson, A. E., & Richardson, B. (2022). Performance Evaluation of Repair Kits for Top Drive Internal Blowout Preventers. Drilling Technology Conference Proceedings, 56-71.

6. Anderson, M. T., & Wright, C. J. (2023). Maintenance Best Practices for IBOP Systems in Offshore Drilling Operations. Offshore Technology Review, 15(3), 124-139.

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