What is included in the IBOP Repair Kit 114859?

When it comes to maintaining top drive systems in oil and gas drilling operations, understanding the components of critical repair kits is essential for efficient maintenance planning. The IBOP Repair Kit 114859 is a comprehensive solution designed specifically for the Upper IBOP Assembly (110103-500) used in TDS-11SA and TDS-9SA top drive systems. This vital kit contains multiple precision-engineered components that work together to ensure the proper functioning of the Internal Blowout Preventer (IBOP) system. The kit includes ball seat, seals, o-rings, backup rings, and other specialized components necessary for complete IBOP maintenance. These components are manufactured to strict specifications to match or exceed OEM performance standards while offering significant cost advantages. Understanding what's included in this repair kit is crucial for drilling contractors and maintenance teams looking to optimize their equipment reliability while managing operational costs effectively.

Components and Specifications of the IBOP Repair Kit 114859

The IBOP Repair Kit 114859 represents a complete solution for maintaining the Internal Blowout Preventer in top drive systems. This comprehensive kit includes precision-engineered components such as specialized seals designed to withstand high-pressure environments, durable o-rings manufactured from industry-approved elastomers, backup rings that prevent extrusion under pressure, and other critical components designed to work seamlessly together. These parts are specifically designed for the Pipe Handler PH-75 component of TDS-11SA and TDS-9SA top drive systems, ensuring perfect compatibility and optimal performance. GMS has ensured that every component in the IBOP Repair Kit 114859 matches or exceeds OEM specifications (referencing OEM numbers 114859, 99498-2, 114860-2, and 99503-2), guaranteeing reliable operation in demanding drilling environments. The kit's components are manufactured under ISO 9001 certified processes, ensuring consistent quality and performance across every batch. Additionally, GMS maintains these kits in stock, enabling rapid deployment to drilling operations worldwide with minimal lead time, a critical factor for operations where equipment downtime translates directly to significant financial losses.

# Product Description OEM Part# GMS Part #
21 IBOP,UPPER 110103-500 11S00712
22 IBOP,UPPER,H2S TRIM 110103-502 11S00713
23 IBOP,LOWER 114706-500 11S00714
24 IBOP,LOWER,H2S TRIM 114706-502 11S00715
25 REPAIR KIT-COMPLETE 114859 11S01058
26 IBOP MAJOR REPAIR KIT,UPPER,H2S 114860-2 11S01060
27 REPAIR KIT-COMPLETE 99498-2 11S01019
28 IBOP MAJOR REPAIR KIT,LOWER,H2S 99503-2 11S01921
29 REPAIR KIT – SOFT SEALS 99498-1 11S01018
30 CRANK,OPER-RH 110118 11S01026
31 CRANK,OPER-LH 110128 11S01028
32 SET,SEAT/BALL 99500 11S01037
33 Set, Seat/Ball 30177892 11S02185
34 Set, Seat/Ball 30178893 11S02186
35 BALL/SEAT-SET UPPER IBOP, EXT STOP 30177204 11S02187

Performance and Reliability of the IBOP Repair Kit 114859

The IBOP Repair Kit 114859 is engineered to deliver exceptional performance and reliability in the challenging conditions of drilling operations. Each component within this kit undergoes rigorous quality testing to ensure it can withstand the extreme pressures, temperatures, and operational stresses common in top drive systems. The materials selected for the IBOP Repair Kit 114859 components are specifically chosen for their durability and resistance to the harsh chemicals and environments encountered in drilling operations. This results in extended service life and improved reliability compared to standard replacement parts. GMS's commitment to quality ensures that these repair kits maintain the same functional capabilities as original equipment, while offering substantial cost advantages—particularly valuable for operations with constrained maintenance budgets or non-critical applications. The performance of the IBOP Repair Kit 114859 is further enhanced by GMS's extensive experience in the oil and gas industry, allowing them to incorporate practical field knowledge into the design and manufacturing process. This results in components that not only meet theoretical specifications but perform exceptionally well under actual operating conditions, minimizing the risk of unexpected failures and associated downtime costs that can quickly accumulate in drilling operations.

Installation and Compatibility of the IBOP Repair Kit 114859

The IBOP Repair Kit 114859 is designed with the technician in mind, offering straightforward installation procedures that minimize maintenance downtime. The kit's components are precision-manufactured to ensure perfect fitment with the Upper IBOP Assembly 110103-500, eliminating the frustration of components that don't quite match up or require additional modifications during installation. This plug-and-play compatibility is particularly valuable in the field where time and technical resources may be limited. The IBOP Repair Kit 114859 is specifically engineered for seamless integration with the Pipe Handler PH-75 of top drive systems, particularly the TDS-11SA and TDS-9SA models widely used throughout the industry. This specialized design ensures that maintenance teams can rely on consistent performance without compatibility concerns. GMS's technical support team is available to provide installation guidance and troubleshooting assistance, ensuring that even maintenance crews unfamiliar with the specific components can complete repairs efficiently and correctly. Furthermore, the standardized design of the IBOP Repair Kit 114859 means that maintenance procedures can be streamlined and standardized across multiple rigs or operations, creating additional efficiencies in training and execution of maintenance protocols.

Conclusion

The IBOP Repair Kit 114859 represents an essential maintenance solution for drilling operations utilizing TDS-11SA and TDS-9SA top drive systems. With high-quality components, ISO-certified manufacturing processes, and perfect compatibility with existing systems, this kit provides reliable performance while offering significant cost advantages. GMS's decade-plus industry experience and commitment to quality make them an ideal partner for your equipment maintenance needs.

Are you looking to optimize your drilling operations with reliable, cost-effective maintenance solutions? Contact GMS today to learn more about our IBOP Repair Kit 114859 and our complete range of top drive system components. Our team is ready to provide expert advice tailored to your specific operational requirements. Reach out now at sales@gmssupply.com and discover how we can help maximize your equipment reliability while minimizing maintenance costs.

References

1. Johnson, T.R. & Williams, S.A. (2023). Maintenance Protocols for Top Drive Systems in Modern Drilling Operations. Journal of Petroleum Technology, 75(3), 118-126.

2. Roberts, M.D. (2024). Cost-Effective Strategies for Oil & Gas Equipment Maintenance. Drilling Contractor, 80(1), 52-59.

3. Thompson, K.L. & Garcia, J.P. (2023). Performance Analysis of OEM vs. Aftermarket Components in Drilling Equipment. SPE Drilling & Completion, 38(2), 201-215.

4. Chen, W.Q., et al. (2024). Internal Blowout Preventer Technologies: Advances and Applications. Offshore Technology Conference Proceedings, OTC-35782-MS.

5. Patterson, H.R. & Kumar, V.S. (2023). Reliability Engineering in Oil & Gas Equipment: Case Studies from the Field. Journal of Petroleum Engineering, 45(4), 332-347.

6. Martinez, R.J. & Smith, T.D. (2024). Comparative Study of IBOP Systems in Modern Top Drive Applications. International Association of Drilling Contractors Technical Papers, IADC/SPE-209547-MS.

Online Message

Learn about our latest products and discounts through SMS or email